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Material

we used High-Performance Materials

Machines

We Used High Performance Machines

Construction And Service

Merline Handling Advanced Material Formulations

Machines and Features

1. Gantry Onsite 3D Printer (Weaver)

The Weaver Gantry Onsite 3D Printer is a pioneering solution in large-scale construction automation. Designed for direct use on construction sites, Weaver enables the efficient and precise creation of substantial structures, tailored to the specific needs of each project. 

Modular and Scalable Design Weaver’s modular structure allows for easy expansion to accommodate different project sizes, making it adaptable to a wide range of construction requirements. Massive Print Volume With a standard print volume of X = 20m, Y = 30m (extendable for larger projects), and Z = 12m, Weaver can handle the construction of extensive building components. Proprietary Material Handling The integrated hopper system ensures consistent material flow and precise mixing, crucial for maintaining structural integrity.Advanced Software Integration The proprietary control and slicing software provides precise control over the printing process, allowing for complex designs and efficient operation.

2. Robotic Offsite 3D Printer (Hornbill)

Introduction:

  • The Hornbill Robotic Offsite 3D Printer is engineered for the production of building components in controlled environments, making it perfect for prefabrication processes. With its flexibility and precision, Hornbill delivers high-quality prefabricated elements ready for on-site assembly.

Key Features:

Precision in Prefabrication Hornbill’s fixed-mount design is optimized for detailed and complex component production, ensuring that every piece meets exact specifications.Versatile Reach With a maximum reach of 2.7m in radius, Hornbill can accommodate various component sizes and designs, making it versatile for different construction needs.Optional Rail Mount For projects requiring more dynamic printing capabilities, Hornbill can be mounted on rails, extending its operational flexibility.Proprietary Material Management  The system ensures consistent quality with its proprietary hopper and control systems, which are crucial for the reliability of prefabricated components.

Constructions

1. Gantry Onsite 3D Printer (Weaver)

The Weaver Gantry Onsite 3D Printer is a pioneering solution in large-scale construction automation. Designed for direct use on construction sites, Weaver enables the efficient and precise creation of substantial structures, tailored to the specific needs of each project. 

Modular and Scalable Design Weaver’s modular structure allows for easy expansion to accommodate different project sizes, making it adaptable to a wide range of construction requirements. Massive Print Volume With a standard print volume of X = 20m, Y = 30m (extendable for larger projects), and Z = 12m, Weaver can handle the construction of extensive building components. Proprietary Material Handling The integrated hopper system ensures consistent material flow and precise mixing, crucial for maintaining structural integrity.Advanced Software Integration The proprietary control and slicing software provides precise control over the printing process, allowing for complex designs and efficient operation.

2. Robotic Offsite 3D Printer (Hornbill)

Introduction:

  • The Hornbill Robotic Offsite 3D Printer is engineered for the production of building components in controlled environments, making it perfect for prefabrication processes. With its flexibility and precision, Hornbill delivers high-quality prefabricated elements ready for on-site assembly.

Key Features:

Precision in Prefabrication Hornbill’s fixed-mount design is optimized for detailed and complex component production, ensuring that every piece meets exact specifications.Versatile Reach With a maximum reach of 2.7m in radius, Hornbill can accommodate various component sizes and designs, making it versatile for different construction needs.Optional Rail Mount For projects requiring more dynamic printing capabilities, Hornbill can be mounted on rails, extending its operational flexibility.Proprietary Material Management  The system ensures consistent quality with its proprietary hopper and control systems, which are crucial for the reliability of prefabricated components.

MERLINE AUTOMATION

We design and develop the supreme 3D construction printing technology on the market. We pride ourselves on being the one-stop turnkey solution, providing customers with everything they need to succeed in their 3DCP ventures.

3D construction can streamline the prototyping process, and make it possible to construct multiple prototypes in a short period

Services of Merlin

Cost Efficiency

By reducing material waste, labor costs, and construction time, gantry 3D printers offer significant cost savings. The automated process minimizes the need for manual labor, and the precision of the printing process reduces the likelihood of costly errors.

Cost Efficiency

Material waste, labor costs, and construction time, gantry 3D printers offer significant cost savings. The automated process minimizes the need for manual labor, and the precision of the printing process reduces the likelihood of costly errors.

On-Site Printing

Precision and Accuracy

These printers operate on a stable, rail-mounted gantry system, ensuring high precision and accuracy during the printing process. reduces errors and ensures that the printed structures meet exact specifications, which is crucial for safety and structural integrity in construction.

Sustainability

Gantry 3D printers support sustainable construction practices by minimizing waste, reducing the carbon footprint associated with material transport, and enabling the use of eco-friendly or recycled materials in the printing process.large-scale projects

LINE AUTOMATION

TRUCK LOADING

SMART CONVEYORS

LINE AUTOMATION

PALLETIZING & DEPALLETING

BARCODE RFID

Material

A multi-storey 3D printer is a large-scale 3D printing system designed to print entire building floors, typically used in construction. It works by layering materials to create structural elements of buildings floor by floor.

What materials can be used with a multi-storey 3D printer? A: Common materials include concrete mixtures, including those with additives to improve strength and durability. Some printers may also work with other construction materials or proprietary formulations.

 What are the benefits of using a multi-storey 3D printer Benefits include faster construction times, reduced labor costs, and the ability to create complex architectural designs with high precision. It can also reduce material waste.

How is the printer controlled and monitored The printer is typically controlled by sophisticated software that handles the design, slicing, and printing processes. Monitoring is done through sensors and real-time feedback systems.

  • Robotic Brick Masonry and Plastering
    • Mortar Mixes: Tailored for robotic application, ensuring consistent texture and bonding strength.
    • Plaster Formulations: Customized for smooth application and setting, suitable for robotic plastering processes.
  • Gantry and Multi-Storey 3D Printing
    • 3D Printing Concrete: Includes special blends designed for extrusion through 3D printers, often with additives to improve flowability and bonding.
  • High-Performance Concrete for Large-Scale Projects
    • Durability and Strength: Mixes designed to meet specific structural requirements, including resistance to environmental stressors and long-term performance.

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