Line Automation
Complete production lines with AI, vision and real-time analytics built in.
Complete production lines with AI, vision and real-time analytics built in.
MERLIN's line automation integrates robotics, AI, machine vision and intelligent controls into high-performance, scalable production systems. Each line is engineered to optimise throughput, quality and operational efficiency — while staying flexible for future expansion.
Features in all MERLIN lines
AI & machine vision
Intelligent inspection, object recognition, quality assurance and automated decision-making.
Real-time monitoring & analytics
Live dashboards and analytics for better efficiency and informed decisions.
Predictive maintenance
Intelligent diagnostics that reduce downtime and enable proactive maintenance.
Safety & compliance
Integrated safety systems that meet industrial standards and regulations.
Integrated smart manufacturing & warehouse automation
Raw material infeed
- Truck unloading
- Palletising
- Dock system
Material handling & conveyance
- Conveyors
- AGVs / AMRs
- Transfer systems
- RGVs & traceability
Robotic manufacturing
- Machine tending
- Assembly
- Welding
- Dispensing
AI & vision inspection
- Quality check
- Dimensional verification
- Defect detection
Sorting & routing
- Good product
- Rework
- Reject
- Line balancing
End-of-line automation
- Packaging
- Labelling
- Serialisation
Palletising / depalletising
- Load optimisation
- Space efficiency
Validation & traceability
- Test reports
- Data logging
- MES / ERP integration
Eight phases from study to handover
Understand the current process
Analyse existing workflows and document baseline operations.
Throughput analysis & line balancing
Calculate production rates and balance workloads across stations.
Preliminary layout
Design the initial floor arrangement and spatial requirements.
Detailed design
Develop technical specifications and control architecture.
Final layout
Validate and finalise the complete layout.
Manufacturing & integration
Fabricate equipment and integrate all components.
Installation & commissioning
Deploy on site and reach production readiness.
Training & handover
Prepare your team and complete the handover.
Other solutions
Robotic Automation
AI- and vision-powered robotic cells for handling, joining, inspection and packaging.
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Material Handling Automation
Conveyors, AGVs, AMRs and RGVs for connected, efficient material flow.
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End-of-Line Automation
Packaging, inspection, palletising and dispatch — connected and automated.
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Warehouse Automation
ASRS, sortation, AGV/AMR and WMS integration for data-driven intralogistics.
ExploreReady to build your next industrial solution?
Whether it's a new automation project, a line upgrade, construction technology or a custom machine — our engineers will support you from concept to commissioning.