Pallet Dispensing System
Stores and dispenses empty pallets one by one to keep lines running.
Right pallet. Right time. Every cycle.
MERLIN's Pallet Dispensing & Storing System streamlines empty-pallet storage, dispensing and infeed across packaging and warehouse operations. Engineered for high-throughput lines, it keeps pallets continuously available while eliminating manual handling and bottlenecks. Pallet magazines, automated lifting and conveyor interfaces work together to improve line productivity, safety and logistics readiness.
System overview
The system stores stacks of empty pallets and dispenses them one at a time onto pallet conveyors for downstream palletising, packaging or material handling.
What it does
Automated stack storage
Automated pallet stack storage and dispensing.
Precise separation
Single-pallet release with precision separation.
Continuous supply
Continuous pallet supply to palletising lines.
Multi-size handling
Handles multiple pallet sizes.
Conveyor integration
Integrates with pallet conveyors and transfer systems.
How it works
Where it's used
- Packaging and end-of-line automation
- FMCG and food processing plants
- Pharma and consumer goods
- Warehouse pallet handling
- Industrial production facilities
Engineered for precision. Built for performance.
- System type
- Automated pallet dispensing & storage
- Pallet handling
- Empty pallet dispensing
- Pallet sizes
- Standard / custom
- Stack capacity
- Configurable (20–60 pallets typical)
- Dispensing speed
- 1 pallet every 10–20 seconds
- Separation mechanism
- Mechanical / pneumatic
- Lift mechanism
- Hydraulic / motorised
- Control system
- PLC + HMI
- Conveyor integration
- Roller / chain pallet conveyors
- Safety features
- Interlocks, sensors, emergency stops
- Installation
- Floor-mounted / line-integrated
- Operating mode
- Automatic / manual override
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